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Electric & Hydraulic Power Steering Test Systems | MTS

Apply highly precise steering torque, lateral and vertical inputs to characterize, test and tune electric and hydraulic power steering systems. Available in compact 3- and 5-axis configurations, these systems are deployed worldwide by suppliers and OEMs to evaluate steering durability and characterization for passenger cars, SUVs and light trucks under real world loading conditions.

  • Durability
  • Characterization
  • Electric Power Steering Systems
  • Hydraulic Power Steering Systems
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KEY PRODUCT FEATURES

Precise

A highly sensitive low-torque steering head module accurately replicates vehicle input stiffness and inertia, and features a six-axis positioner to match vehicle geometries exactly

Industry Standard

FlexTest controls and RPC software provide a highly flexible programming environment, offering function generation, time history playback and block cycle loading

Versatile

Optional environmental chambers, vehicle bus integration solutions and a human-in-the loop interface can be integrated to accommodate evolving test requirements

Accelerated Testing

MTS Steering Systems can be integrated into hybrid simulations to extend test system utility into the early stages of vehicle design

MODEL COMPARISON

TECHNICAL OVERVIEW

  1. Low-Torque Steering Head Module (steering Input)
  2. Power steering pump drive system
  3. Power steering fluid temperature conditioning
  4. FlexTest Controller
  5. User Interface
  6. T-Slot Bed Plate
  7. Tie Rod Inputs (335: lateral; 337: lateral & vertical)
  8. Steering Rack Reaction Fixture
  9. Hydraulic Distribution/Accumulation
  10. Steering System Test Specimen

 

Units

Model 335 (3-Axis)

Model 337 (5-Axis)

Steering Input Assembly

 

 

 

Maximum Steering Input Angle

± deg

1080

1080

Maximum Steering Input Velocity

deg/sec

1200

1200

Maximum Steering Input Torque

Nm

113 (optional 226)

113 (optional 226)

Operation Frequency

Hz

0.1-20

0.1-20

Tie Rod Input Assembly

 

 

 

Tie Rod Input Lateral Stroke

± mm

125

125

1Tie Rod Input Lateral Velocity

mm/sec

350

350

2Tie Rod Input Lateral Force

kN

15

15

Tie Rod Input Lateral Frequency

Hz

0.1-20

0.1-20

 

 

 

 

Tie Rod Input Vertical Stroke

± mm

N/A

125

Tie Rod Input Vertical Velocity

m/sec

N/A

3

Tie Rod Input Vertical Force

kN

N/A

34

Tie Rod Input Vertical Frequency

Hz

N/A

0.1-50

  1. The lateral input velocity can be changed based on unique customer test requirements, changing this parameter requires re-configuring hydraulic supply and distribution components accordingly.
  2. The lateral input force can be changed based on unique customer test requirements, typical forces are between 15 and 25 kN peak force
   
 
  1. The lateral input velocity can be changed based on unique customer test requirements, changing this parameter requires re-configuring hydraulic supply and distribution components accordingly.
  2. The lateral input force can be changed based on unique customer test requirements, typical forces are between 15 and 25 kN peak force

MTS steering test systems feature an innovative, highly sensitive low-torque steering head module optimized for measuring steering effort.

  • Integrates the torque sensor, motor and steering wheel angle feedback in a single, compact footprint
  • Accurately replicates vehicle input stiffness and inertia, enabling realistic tests with extremely high-resolution measurement at very low torque magnitudes:
    • 113 Nm with resolution of  0.00001347 Nm,  Noise floor of +/- 0.004 Nm
    • 226 Nm with resolution of  0.00002694 Nm, Noise floor of +/- 0.008 Nm 
  • Six-axis positioner that enables test engineers to match vehicle geometries exactly.
  • Hand wheel can be engaged at any time during testing
  • Steering inputs can be applied at the rack, I-shaft connection point or steering column input
  • Also suitable for traditional durability steer tests
  • Steering column reaction fixture
  • Specimen fixturing
  • Power steering pump drive system
  • Power steering fluid temperature conditioning
  • EPS power panel
  • Additional data acquisition capability
  • Specimen Transducers (force, displacement, temperature, pressure, current, etc)
  • Vehicle Bus / ECU Integration
  • Environmental Chamber and Conditioner
  • Facility and peripheral items
  • Mechanical Hardware-in-the-Loop (mHIL) integration
  • More available upon request