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Model 329 Spindle-Coupled Road Simulators

Apply force and motion in six degrees of freedom through vehicle spindles to replicate the effects of real-world road loads on vehicle and subsystem durability. The latest iteration of this industry standard test system, the new Model 329i, combines a refined kinematic design, versatile FlexTest controls and renowned RPC software to achieve new levels of test productivity and accuracy.

  • Durability
  • Passenger Cars and SUVs
  • Light Trucks
  • Heavy Trucks
  • Motorcycles
  • All-Terrain Vehicles

Test Standards C

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KEY PRODUCT FEATURES

Accurate / Repeatable Results

Refined kinematic design supports higher dynamic inputs (up to 80 Hz) and delivers superior closed loop control with minimal latency (0.35 ms)

Accelerated Testing

Combining the test rig with market-leading RPC software allows engineers to replicate real damage from road events up to 10x faster than on the proving ground

Integrated / Synchronized

FlexTest digital controls enable reliable and seamless connectivity between the test rig and the specimen, including specimens with active systems

Unmatched Expertise

Global experts on road simulation support users to design tests and methods, including implementation of MTS’ ground-breaking HSRC technology that reduces reliance on traditional RLDA

MODEL COMPARISON

TECHNICAL OVERVIEW

 

The new Model 329i Spindle-couple Road Simulator integrates a diverse array of MTS mechanical, controls and software innovations to meet evolving requirements for connectivity,  accuracy, productivity and efficiency.

  • Integrate seamlessly with active vehicle systems and CAE models
    - FlextTest Elite Performance Controllers
    - Digital interfaces via EtherCAT, CANbus and more
    - Real-time and iterative MTS Hybrid Simulation
  • Achieve optimal test accuracy
    - Refined, patented kinematic design
    - Up to 80 Hz road input
    - Superior closed loop control with minimal latency
    - Next-generation RPC Connect Software
  • Maximize test system reliability and operational efficiency
    - MTS DuraGlide Actuators
    - Stronger, updated wrist joint design
    - MTS Echo Intelligent Lab health and performance monitoring
  • Unrivaled Global Service & Support
    - Expert systems integration and test consulting
    - Remanufacture/Upgrade programs
  • Available configurations
    - Passenger Car, Light Truck

329i 6DOF Passenger Car (PC)

 

Vertical
Input

Longitudinal
Input

Lateral
Input

Steer
Input

Brake/Drive
Input

Camber
Input

Max. Operating Frequency

80 Hz

80 Hz

80 Hz

80 Hz

80 Hz

80 Hz

Spindle Force/Moment

63 kN

22 kN

20 kN

6.9 kN-m

4.0 kN-m

9.6 kN-m

(14,100 lbf)

(4,950 lbf)

(4,500 lbf)

(61,000 in-lbf)

(35,400 in-lbf)

(85,000 in-lbf)

Spindle Displacement

± 190 mm

± 196 mm

± 129 mm

± 8 deg

± 17 deg

± 8 deg

(± 7.5 in)

(± 7.7 in)

(± 5.1 in)

-

-

-

Spindle Velocity

7 m/sec

2.2 m/sec

2.4 m/sec

750 deg/sec

700 deg/sec

400 deg/sec

 

(276 in/sec)

(86 in/sec)

(94 in/sec)

-

-

-

  • Total maximum recommended vehicle mass 3000 kg (6,600 lb).
  • All performance estimates are subject to change.
  • Dynamic specification is based on single axis only, sinusoidal input, non-continuous events.
  • Performance values are nominal at mid position – not simultaneous, nor corrected for linkage.
  • Maximum brake clearance diameter is 450 mm for above performance predictions.
  • All displacements are expressed in terms of double amplitude values.
  • Typical required oil-flow for random loading is approximately 284 lpm (75 gpm) per corner. This rating is highly dependent on actual operating conditions and should be discussed further with an MTS Application Engineer.

 

329i 6DOF Light Truck (LT)

 

Vertical
Input

Longitudinal
Input

Lateral
Input

Steer
Input

Brake/Drive
Input

Camber
Input

Max. Operating Frequency

80 Hz

80 Hz

80 Hz

80 Hz

80 Hz

80 Hz

Spindle Force/Moment

77 kN

29.5 kN

33.5 kN

6.9 kN-m

6.2 kN-m

14.1 kN-m

 

(17,300 lbf)

(6,600 lbf)

(7,500 lbf)

(61,000 in-lbf)

(54,800 in-lbf)

(125,000 in-lbf)

Spindle Displacement

± 190 mm

± 196 mm

± 129 mm

± 8 deg

± 17 deg

± 8 deg

(± 7.5 in)

(± 7.7 in)

(± 5.1 in)

-

-

-

Spindle Velocity

5.0 m/sec

3.0 m/sec

2.6 m/sec

750 deg/sec

450 deg/sec

450 deg/sec

 

(197 in/sec)

(118 in/sec)

(102 in/sec)

-

-

-

  • Total maximum recommended vehicle mass 6000 kg (13,200 lb).
  • All performance estimates are subject to change.
  • Dynamic specification is based on single axis only, sinusoidal input, non-continuous events.
  • Performance values are nominal at mid position – not simultaneous, nor corrected for linkage.
  • Maximum brake clearance diameter is 450 mm for above performance predictions.
  • Minimum required oil-flow for random loading is approximately 386 lpm (102 gpm) per corner. This rating is highly dependent on actual operating conditions and should be discussed further with an MTS Application Engineer.
  • Optional static support can provide up to 23 kN (5000 lbf) of additional vertical upforce per corner to offset vehicle weight.

329 6DOF Passenger Car (PC)

 

Vertical
Input

Longitudinal
Input

Lateral
Input

Steer
Input

Brake/Drive
Input

Camber
Input

Max. Operating Frequency

50 Hz

50 Hz

50 Hz

50 Hz

50 Hz

50 Hz

Spindle Force/Moment

63 kN

22 kN

20 kN

6.9 kN-m

4.0 kN-m

9.6 kN-m

 

(14,100 lbf)

(4,950 lbf)

(4,500 lbf)

(61,000 in-lbf)

(35,400 in-lbf)

(85,000 in-lbf)

Spindle Displacement

± 190 mm

± 196 mm

± 129 mm

± 8 deg

± 16 deg

± 8 deg

 

(± 7.5 in)

(± 7.7 in)

(± 5.1 in)

-

-

-

Spindle Velocity

7 m/sec

2.2 m/sec

2.4 m/sec

700 deg/sec

700 deg/sec

400 deg/sec

 

(276 in/sec)

(86 in/sec)

(94 in/sec)

-

-

-

  • Total maximum recommended vehicle mass 3000 kg (6,600 lb).
  • All performance estimates are subject to change.
  • Dynamic specification is based on single axis only, sinusoidal input, non-continuous events.
  • Performance values are nominal at mid position – not simultaneous, nor corrected for linkage.
  • Maximum brake clearance diameter is 430 mm for above performance predictions.
  • Typical required oil-flow for random loading is approximately 284 lpm (75 gpm) per corner. This rating is highly dependent on actual operating conditions and should be discussed further with an MTS application engineer.

 

329 6DOF Light Truck (LT)

 

Vertical
Input

Longitudinal
Input

Lateral
Input

Steer
Input

Brake/Drive
Input

Camber
Input

Max. Operating Frequency

50 Hz

50 Hz

50 Hz

50 Hz

50 Hz

50 Hz

Spindle Force/Moment

77 kN

29.5 kN

33.5 kN

6.9 kN-m

6.2 kN-m

11.3 kN-m

 

(17,300 lbf)

(6,600 lbf)

(7,500 lbf)

(61,000 in-lbf)

(54,800 in-lbf)

(100,000 in-lbf)

Spindle Displacement

± 190 mm

± 196 mm

± 129 mm

± 8 deg

± 17 deg

± 8 deg

 

(± 7.5 in)

(± 7.7 in)

(± 5.1 in)

-

-

-

Spindle Velocity

5.0 m/sec

3.0 m/sec

2.6 m/sec

750 deg/sec

450 deg/sec

450 deg/sec

 

(197 in/sec)

(118 in/sec)

(102 in/sec)

-

-

-

  • Total maximum recommended vehicle mass 6000 kg (13,200 lb).
  • All performance estimates are subject to change.
  • Dynamic specification is based on single axis only, sinusoidal input, non-continuous events.
  • Performance values are nominal at mid position – not simultaneous, nor corrected for linkage.
  • Maximum brake clearance diameter is 430 mm for above performance predictions.
  • Typical required oil-flow for random loading is approximately 386 lpm (102 gpm) per corner. This rating is highly dependent on actual operating conditions and should be discussed further with an MTS application engineer.
  • Optional static support is capable of providing up to 23 kN (5,000 lbf) of additional vertical upforce per corner to offset vehicle weight.

 

329 6DOF Medium Steer (MS)

 

Vertical
Input

Longitudinal
Input

Lateral
Input

Steer
Input

Brake/Drive
Input

Camber
Input

Max. Operating Frequency

50 Hz

50 Hz

50 Hz

50 Hz

50 Hz

50 Hz

Spindle Force/Moment

77 kN

25.8 kN

33.2 kN

8.3 kN-m

6.0 kN-m

7.2 kN-m

 

(17,300 lbf)

(5,800 lbf)

(7,450 lbf)

(73,400 in-lbf)

(53,000 in-lbf)

(63,700 in-lbf)

Spindle Displacement

300 mm

200 mm

200 mm

50 deg

30 deg

20 deg

 

(11.8 in)

(7.8 in)

(7.8 in)

-

-

-

Spindle Velocity

6.1 m/sec

2.2 m/sec

2.5 m/sec

700 deg/sec

880 deg/sec

700 deg/sec

 

(240 in/sec)

(85 in/sec)

(100 in/sec)

-

-

-

  • Total maximum recommended vehicle mass 6000 kg (13,200 lb).
  • All performance estimates are subject to change.
  • Dynamic specification is based on single axis only, sinusoidal input, non-continuous events.
  • Performance values are nominal at mid position – not simultaneous, nor corrected for linkage.
  • Maximum brake clearance diameter is 420 mm.
  • Typical required oil-flow for random loading is approximately 386 lpm (102 gpm) per corner. This rating is highly dependent on actual operating conditions and should be discussed further with an MTS application engineer.

Optional Features

Passenger Car

Light Truck

Heavy Truck

Steer

Custom

Longitudinal body restraint fixture

x

x

 

 

x

Torque input fixture

x

x

 

 

x

Specimen installation and removal (manual or powered)

x

x

 

x

x

Yaw /Twist fixture

x

x

 

 

x

Dynamic brake intensifier

x

x

 

x

x

Shock cooling

x

x

x

x

x

DAFA reaction fixture (axle testing)

x

x

 

x

x

Vertical static support

x

x

x

 

x

X-Y positioning (manual, semi- and fully automated)

x

x

 

x

x

Wide range of spindle housing sizes

x

x

 

x

x

Wide range of wheel force transducers

x

x

x

x

x

Steer input

x

x

 

x

x

Vehicle lift

x

x

x

x

x

Wide range of hydraulic power units

x

x

x

x

x

Multi-Pump Control Manager

x

x

x

x

x

Hydraulic distribution system design and implementation

x

x

x

x

x

On-site service and engineering consulting

x

x

x

x

x

Equipment health monitoring

x

x

x

x

x

Factory training

x

x

x

x

x

  1. Hydraulic Service Manifold & Accumulator
  2. Wrist Joint
  3. MTS DuraGlide Actuators with MTS SureCoat Rod Finishing Technology
  4. J-Crank
  5. Bell Crank

  1. FlexTest Controller
  2. RPC Pro Software
  3. SilentFlo Hydraulic Power Units (HPU)
  4. Seismic Mass
  5. SWIFT Evo Wheel Force Transducer 
  6. Hydraulic Service Manifold (HSM) & Accumulation