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Model 320 Tire-coupled Road Simulator

Apply vertical forces through vehicle tires to replicate the effects of real-world road loads on a wide range of vehicles. The original laboratory-based road simulator, today’s Model 320 combines linear electric or servohydrualic actuation, FlexTest controls and RPC or First Road Interact software to support applications ranging from end-of-line production quality to vibration transmissibility to durability.

  • Durability
  • Noise and Vibration Transmissibility
  • NVH
  • BSR
  • Ride / Comfort Assessment
  • Road Holding
  • Production End-of-Line – Quality Control
  • Passenger Cars and SUVs
  • Light Trucks
  • Heavy Trucks
  • Motorcycles
  • All-Terrain Vehicles
  • Off-highway Vehicles
  • Motorsport Vehicles

Test Standards C

true
true

Video Product

KEY PRODUCT FEATURES

Durable / Reliable

Model 320 systems can perform in high duty cycle and high capacity testing for decades without a breakdown, requiring only limited routine maintenance and service.

Accurate / Repeatable Results

High-performance MTS servohydraulic or electric actuation delivers precise, high fidelity road load reproductions.

Efficient Operation

Versatile 793 controller software, renowned RPC software and easy-to-use First Road Interact software enhance the operational efficiency of both novice and expert lab personnel.

Versatile

The Model 320 product line can test all types of ground vehicles, including motorcycles, scooters and ATVs; passenger cars, light and heavy trucks; as well as train cars and off highway vehicles.

MODEL COMPARISON

TECHNICAL OVERVIEW

  1. FlexTest Controller with Uninterruptible Power Supply (UPS)
  2. PC workstation with FlexTest controller software (793) and RPC Pro application software
  3. Hydraulic distribution manifold with accumulators
  4. Model 248 Actuator with closed-coupled accumulators
  5. Vehicle Trackwidth & Wheelbase (X/Y) Positioning System
  6. Seismic Reaction Mass
  7. Hydraulic Service Manifold (HSM)
  8. SilentFlo Hydraulic Power Unit (HPU)

  1. PC workstation with FlexTest controller software (793) and RPC Pro application software
  2. FlexTest Controller with Uninterruptible Power Supply (UPS)
  3. Vehicle Trackwidth & Wheelbase (X/Y) Positioning System
  4. ePOST linear electric actuator with pneumatic static support
  5. Seismic Reaction Mass
  6. Drive Cabinet Chiller
  7. Electric Drive Cabinet

Units

320.025 FR

First Road System

320.025

Small Car System

320.035

Large Car System

320.050

Light Truck System

Typical GVW

kg

2500

2500

3500

5000

lbm

5500

5500

7700

11000

Actuator Rated Force1

kN

28

28

38.6

50

kip

6.3

(6.3

8.7

11.2

Dynamic Double Amplitude Displacement

mm

152

254

254

254

in

6

10

10

10

Servovalve

lpm

2 x 57

2 x 57

340

340

(optional 680)

gpm

2 x 15

2 x 15

90

90

(optional 180)

Performance (@ Wheel Pan) 2

Maximum Velocity

m/s

1.5

1.5

3.6

2.7

(optional 5.4)

in/s

59

59

142

106

(optional 213)

Maximum Acceleration (Sinusoidal)

g

19.5

20 g

24.5

21

@ assumed unsprung (dynamic) mass

kg

40

40 kg

60

100

lbm

88

88

132

220

@ assumed sprung (static) mass 4

kg

750

750 kg

1050

1500

lbm

1653

1653

2315

3307

Recommended Hydraulic Supply 5

505.30

505.30

505.90

505.150

(optional 2x 505.150)

Operating System Pressure

bar

210

210

210

210

psi

3000

3000

3000

3000

Wheel Pan Diameter (round) 6

mm

635

432

432

432

in

25

17

17

17

Units

320.100

Medium Truck System

320.200

Heavy Truck System

320.250

Heavy Truck System

Typical GVW

kg

10000

20000

25000

lbm

22000

44000

55000

Actuator Rated Force 1

kN

100

100 (front)

160 (front)

kip

22

22 (front)

35 (front)

kN

160 (rear)

213 (rear)

kip

35 (rear)

48 (rear)

Dynamic Double Amplitude Displacement

mm

254

254

254

in

10

10

10

Servovalve

lpm

680

680 (front)

950 (front)

gpm

180

180 (front)

250 (front)

lpm

950 (rear)

1515 (rear)

gpm

250 (rear)

400 (rear)

Performance (@ Wheel Pan) 2

Maximum Velocity

m/s

3.4

3.4 (front)

3.0 (front)

in/s

134

134 (front)

118 (front)

m/s

3.0 (rear)

3.6 (rear)

in/s

118 (rear)

142 (rear)

Maximum Acceleration (Sinusoidal)

g

29

21 (front)

28.5 (front)

g

20 (rear)

18 (rear)

@ assumed unsprung (dynamic) mass

kg

120

180 (front) 3

250 (front) 3

lbm

265 3

397 (front) 3

551 (front) 3

kg

350 (rear) 3

450 (rear) 3

lbm

772 (rear) 3

992 (rear) 3

@ assumed sprung (static) mass 4

kg

3000 3

6000 3

7500 3

lbm

6614 3

13228 3

16535 3

Recommended Hydraulic Supply 5

2 x 505.150 (2 axle)

2 x 505.180 (2 axle)

3 x 505.180 (2 axle)

3 x 505.150 (3 axle)

3 x 505.180 (3 axle)

Operating System Pressure

bar

210

210

210

psi

3000

3000

3000

Wheel Pan Diameter (round) 6

mm

635

635 (front) 7

635 (front) 7

in

25

25 (front) 7

25 (front) 7

mm

1016 (rear) 7

1016 (rear) 7

in

40 (rear) 7

40 (rear) 7

Units

320e.050

Peak Dynamic Force

(peak dynamic force electric only with cooling)

kN

42

lbf

9400

Continuous Dynamic Force

(electric motor only with cooling)

kN

16

lbf

3600

Continuous Static Force

(pneumatic only)

kN

10

lbf

2250

Peak Combined Force

(peak dynamic force and continuous pneumatic force)

kN

52

lbf

11700

Continuous Combined Force

(continuous dynamic force and continuous static force)

kN

26

lbf

5875

Velocity

m/sec

4

in/sec

157

Stroke

mm

250

in

10

Actuator Height with Standard Wheelpan

cm

120.65

in

47.5

Maximum Acceleration 1

g

30

Digital Encoder Accuracy

µ

0.005

Noise Level – Typical

dbA

<55

Emergency Stop Method

MTS SoftStop or HardStop Shutdown

Wheelbase Adjust

Electromagnetic Clamping (60 TONS) Electromechanical Positioning

Bearing Material

Air Bearings - Maintenance Free

Facility Requirements 2

V

480

A

400 @ 460V

Air Supply 3

PSI

100

BAR

7

CFM

60

Recommended Reaction Mass

t

200

Units

320

Racing Vehicle System

Actuator Rated Force 1

kN

38.6

kip

8.7

Adjustable Downforce

kN

15 – 20

kip

3.5 – 4.5

Adjustable Upforce

kN

10.2 – 15.1

kip

2.3 – 3.4

Dynamic Double Amplitude Displacement

Actuator

mm

254

in

10

Adjustable Downforce

mm

300 – 198

in

12 – 7.8

Servovalve

lpm

950 (front)

gpm

250 (front)

lpm

1515 (rear)

gpm

400 (rear)

Performance (@ Wheel Pan) 2

Actuator Maximum Velocity

m/s

3.6

in/s

142

Actuator Maximum Acceleration (Sinusoidal)

g

24

@ assumed unsprung (dynamic) mass

kg

60

lbm

132

@ assumed sprung (static) mass 4

kg

1050

lbm

2315

Recommended Hydraulic Supply 5

505.150

5 x 505.180 (3 axle)

Operating System Pressure

bar

210

psi

3000

Wheel Pan Diameter (square) 6

mm

457

in

18